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HDPE Rollers

HDPE (high-density polyethylene) rollers, also known as idler or conveyor rollers, provide an extremely durable option for demanding bulk material handling applications. At Vagheshwar Industries, we manufacture high performance HDPE rollers customized to your specifications.

Description

Our HDPE rollers consist of a machined HDPE solid bar mounted on sealed bearings. Bearings are protected by non-contact seals and metallic end caps. The machined HDPE provides a smooth, balanced roller surface.

Key benefits:

  • Extremely durable, long service life
  • High abrasion and impact resistance
  • Low maintenance
  • Performs well in wet/chemical environments
  • Reduces noise and drive power

    Roller Properties

    HDPE is an engineered plastic with properties ideal for conveyor rollers:

    • High impact strength: Withstands impact from large heavy objects
    • Abrasion resistance: Resists scratching and gouging from abrasive materials
    • Low coefficient of friction: Reduces belt wear and drive power
    • Dampens noise: Provides quiet operation compared to steel rollers
    • Corrosion resistance: Suitable for wet, chemical-laden environments
    • UV resistance: Withstands outdoor installation

      Specifications

      • Diameter: 50mm to 400mm
      • Length: Customizable, up to 1500mm
      • Material: Solid HDPE
      • Hardness: 60-65 Shore D
      • Surface Finish: Machined, Ra 0.4μm or better Bearings: Sealed precision ball or tapered roller bearings
      • Temperature Range: -20°C to 80°C
      • Load Capacity: Up to 3000 kg per roller

        Typical Applications

        Our HDPE rollers excel in:

        • Mining, aggregates, cement
        • Recycling and waste processing
        • Grain and fertilizer handling
        • Food processing plants
        • Chemical and pharmaceutical plants
        • General manufacturing

        Any demanding application with heavy loads, abrasive materials, or exposure to moisture and chemicals.

          Product Details

          Our HDPE rollers are machined from solid HDPE plastic to provide:

          • High impact and abrasion resistance
          • Low coefficient of friction
          • Noise reduction
          • Corrosion resistance
          • Electrical insulation

          HDPE rollers can be customized based on your application:

          ParameterOptions
          Bearing TypeSealed precision ball bearings, tapered roller bearings
          Diameter50mm to 400mm
          LengthCustomizable
          StructureSolid HDPE bar
          CustomizationDiameter, length, bearings

          FAQs – Carrying Rollers

          How durable are HDPE rollers?

          With proper maintenance, service life can exceed 10 years even in very demanding applications.

          Can HDPE rollers be used outdoors?

          Yes, HDPE has excellent UV resistance for outdoor performance.

          What bearing types are used?

          Sealed precision bearings or tapered roller bearings based on load and rpm.

          What is the noise level reduction?

          HDPE rollers provide significant noise reduction compared to traditional steel rollers.

          How are HDPE rollers customized?

          We customize diameter, length, and bearings to match your specifications. Contact us to discuss.

          With over 10 years of experience, Vagheshwar Industries specializes in engineering HDPE rollers for the toughest applications. Contact our team today to discuss your needs!